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C-WEST/BC/Hankook S2000 - Tech

Super Lap Battle Championship Contender?
January, 2009
By Scott Tsuneishi
Photography by Gary Castillo
Honda S2000 Building New Engine
In building the new 2.4L engine,... 
   
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Honda S2000 Building New Engine
In building the new 2.4L engine, Castillo used a set of ACL flash-treated rod bearings. BC offers a full set of ACL flash-treated bearings with its stroker kit, which was used for this engine. The advantages of flash treating a bearing is a surface that is stronger, due to the similarities of being heat treated. Because the bearing is sold through BC, they can offer close-to-factory-spec clearances.
Honda S2000 Measuring Ring Gaps
Ring gaps were measured per... 
   
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Honda S2000 Measuring Ring Gaps
Ring gaps were measured per cylinder.
Honda S2000 Stock To New
Here's an image comparing... 
   
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Honda S2000 Stock To New
Here's an image comparing the stock Honda piston material sleeve to a Darton ductile iron sleeve. The Darton sleeve fortifies the sleeves while making it a closed-deck block. The sleeves were installed by Steve of Race Engine development in Oceanside, Calif.
Honda S2000 Cp Pistons
The newly acquired CP pistons... 
   
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Honda S2000 Cp Pistons
The newly acquired CP pistons were measured half an inch from the bottom of the skirt to get accurate bore size. A quick measurement of the piston revealed they were 88.91mm.
Honda S2000 Bc Rods
The BC rod uses the same center... 
   
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Honda S2000 Bc Rods
The BC rod uses the same center to center with the factory rod but pin location on the piston is modified to accept the larger 2.4L stroke.
Honda S2000 Preparing Ring Gap Clearance
Castillo prepares the ring... 
   
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Honda S2000 Preparing Ring Gap Clearance
Castillo prepares the ring gap clearance for the pistons. The CP pistons come with a ring gap spec sheet designed for street, strip, and race applications. The C-West/BC/Hankook S2000 went with a race application gap.
Honda S2000 Oil Ring Set
The oil ring set comes with... 
   
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Honda S2000 Oil Ring Set
The oil ring set comes with a fourth oil ring expander, which compresses the oil ring to make up the difference of the pin height placement rather than using aluminum buttons.
Honda S2000 Stock Block Water Jackets
A close-up of the stock block... 
   
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Honda S2000 Stock Block Water Jackets
A close-up of the stock block water jackets.
Honda S2000 Iron Ductile Sleeves
The Darton iron ductile sleeves... 
   
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Honda S2000 Iron Ductile Sleeves
The Darton iron ductile sleeves were machined for closed deck yet it allows coolant passage for extra cooling through the cylinder head.
Honda S2000 Arp Main Stud
ARP head studs come with Allen... 
   
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Honda S2000 Arp Main Stud
ARP head studs come with Allen heads on top to tighten by hand and ensure install heights are correct.
Honda S2000 Aclmain Bearings
ARP main studs and head studs... 
   
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Honda S2000 Aclmain Bearings
ARP main studs and head studs were used, along with ACLmain bearings.
Honda S2000 Different Size
A drawback when using ARP... 
   
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Honda S2000 Different Size
A drawback when using ARP head studs is the bolt and stud protruding a little higher than the factory studs. Here's a photo of the area we had to modify to give clearance for the oil pump.
Honda S2000 Main Girdle
The assembly shows the main... 
   
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Honda S2000 Main Girdle
The assembly shows the main girdle on the block using ARP studs.
Honda S2000 Die Grinder
Using a die grinder, the surface... 
   
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Honda S2000 Die Grinder
Using a die grinder, the surface area was modified to make clearance.
Honda S2000 Removing Old Valve Seals
In order for the new BC spring... 
   
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Honda S2000 Removing Old Valve Seals
In order for the new BC spring seats to be installed, the old valve seals were removed and replaced.

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